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FORGING QUALITY CONTROL

The Ucaslar Forged Products are produced with the most technologically advanced machinery. The quality of the products is therefore effectively controlled throughout the forging process.

QUALITY CERTIFICATION

Ucaslar not only proves the quality of our products by supplying industries such as the Turkish Automative and Defence Industry, but also makes sure that both Ucaslar and Its Forging Suppliers have Certification of Quality and Environmental Responsibility of either or all of the below mentioned:

ISO 9001:2008
ISO 16949:2009
OHSAS 18001:2007
ISO 14001:2004

QUALITY CONTROL

The following is a list of the Quality Control Test Capablilities when applicable.

CAD/CAM

Both Ucaslar and The Ucaslar Forging Suppliers are equipped with CAD/CAM Programs.

These CAD/CAM Programs set the foundation for all Engineering and Product-related Studies and set-ups. The Ucaslar Forging Suppliers are therefore also enabled to identify, control and prevent any possible design and quality related problems that may occur in the tooling paths in advance of the machining process.

CAD/CAM Programs not only enables Ucaslar to receive an ubundance of required information from The Ucaslar Forging Suppliers, but also to share a collective of information with The Ucaslar Clients.

These Programs:

  • lowers costs
  • increases productivity
  • accelerates production
  • shortens order-to-completion time

APPLICATION:

  • Solid Modelling
  • Design of Forging and Trimming Dies
  • FEMA (Final Element material analysis)

IN PROCESS TESTS & TREATMENTS

The following is a list of Quality Control tests and treatments when applicable

  1. Forging Process Control
  2. Magnetic Crack Inspection
  3. Heat Treatment Process Control
  4. Machining Shop Process Control
  5. Induction Hardening Process Control
  6. Ultrasonic Crack Inspection

PHYSICAL TESTING

A: Hardness

B: Metallurgical Microscopes

C: Potentiometer

D: Universal Tensile Testing

E: Impact Testing

F: Profile Projector

G: Ultrasonic Flow Detector

H: Metascopes

I: Jominy Test

J: Macro Cleanliness / Blue Fracture Test:

K: Grain Size Test:

L: Forgeability Test

M: Decarburisation Test:

N: Micro Structure Analysis

O: CMM

P: Charpy Test

Q: Macro Etching Test